| Adhesive Coating | ||
|---|---|---|
| Min | Max | |
| Coil width | 500mm | 1500mm |
| Material Thickness | 0.05mm | 0.5mm |
| Coil Length | 200m | 2000m |
| Core sizes - paper | 6" | |
| Adhesive Coating Tolerance (Powder only) | (+/- 5g/m²) | |
| Adhesive Type | ||
| PT-20 PUR resin, Thermoplast | 10g/m² | 60g/m² |
| PT-30 Composite PU/Phenolic (<0.3%) Blend, Thermoset | 10g/m² | 50g/m² |
| PT-40 Epoxy-polyester composite, Thermoplast | 10g/m² | 35g/m² |
| PT-55 Mod. Polypropylen powder, Thermoplast | 10g/m² | 50g/m² |
| PT-70 Thermoplastic film based on mod polypropylenes | 40g/m² | 40g/m² |
| Sheeting / Blanking | ||
|---|---|---|
| Min | Max | |
| Sheet width | 100mm | 1400mm |
| Sheet length | 100mm | 3m+ |
| Material Thickness - Aluminum | 0.08mm | 0.5mm |
| Material Thickness - Stainless Steel | 0.05mm | 0.2mm |
| Sheet Tolerance - Width | +/- 3mm | |
| Sheet Tolerance - Length | +/- 5mm | |
| Notes: | ||
| Aluminum with thickness of 0.08-0.1mm must be embossed to sheet | ||
| Stainless steel with thickness of 0.2mm can be cut to length but not slit | ||
| Perforation and Embossing | ||
|---|---|---|
| Min | Max | |
| Coil Width | 150mm | 1400mm |
| Material Thickness | 0.05mm | 0.5mm |
| Coil Length | 100m | 500m(w/emb), 1000m(wo/emb) |
| Perforation - C24(155ppi) | 0.2mm | 0.4mm (200 micron max) |
| Perforation - C5(32ppi) | 0.3mm | 1mm |
| Embossment - Small Ball | 0.8mm | 1.5mm |
| Embossment - Big Ball | 1.0mm | 3.5mm |
| Core sizes - paper | 3", 6", 20" | |
| Notes: | ||
| Embossing is required for 0.05mm to rewind | ||
| Coil length for 0.05mm can not exceed 300m | ||
| Embossment Type | Big ball and Small ball options | |
| Embossment Tolerance | small ball(+/- 0.1mm) - big ball(+/- 0.2mm) | |
| Perforation Type | C24(155ppi) and C5(32ppi) | |
| Perforation Tolerance | +/- 0.1mm | |
| Slitting | ||
|---|---|---|
| Min | Max | |
| Coil Width | 150mm | 1400mm |
| Material Thickness | 0.05mm | 0.5mm |
| Coil Length | 100m | 500mm(w/emb), 1000mm(wo/emb) |
| Slit width | 100mm | 1300mm |
| Core sizes - paper | 3", 6", 20" | |
| Notes: | ||
| Embossing is required for 0.05mm to slit | ||
| Coil length for 0.05mm can not exceed 300m | ||
| Slitting Tolerance - Width | +/- 2mm | |
| 2D Die Cut - Clam Shell | ||
|---|---|---|
| Min | Max | |
| Part cutting area - Width | 100mm | 1000mm |
| Part cutting area - Length | 100mm | 700mm |
| Material Thickness | 0.08mm | 0.5mm |
| Machine bed size | 1065mm X 765mm | |
| 3D Forming | ||
|---|---|---|
| 50 ton press | ||
| Press Bed Dimensions | 1500mm X 650mm | |
| Press Bed open height | 680mm | |
| 75 ton press | ||
| Press Bed Dimensions | 2006.6mm X 1295.4mm | |
| Press Bed open height | 927mm | |
